Removal Procedure
Disassemble the A/C refrigerant components. Refer to theappropriate repair procedureFor compression style fittings use a back up wrench on thefitting (2) and loosen the fitting nut (1).For banjo style fittings remove the bolt retaining the banjotype fitting.Remove the O-ring seal from the A/C refrigerantcomponent.Inspect the O-ring seal for signs of damage to help determinethe root cause of the failure.Inspect the A/C refrigerant components for damage or burrs.Repair if necessary.
Note:Cap or tape the open A/C refrigerant components immediatelyto prevent system contamination.
Cap or tape the A/C refrigerant components.Discard the O-ring seal.Installation ProcedureInspect the new O-ring seal for any sign or cracks, cuts, ordamage. Replace if necessary.Remove the cap or tape from the A/C refrigerantcomponents.Using a lint-free clean, dry cloth, carefully clean thesealing surfaces of the A/C refrigerant components.Note:DO NOT allow any of the mineral base 525-viscosityrefrigerant oil on the new O-ring seal to enter the refrigerantsystem.
Lightly coat the new O-ring seal with mineral base525-viscosity refrigerant oil.Note:DO NOT reuse O-ring seals.
Carefully slide the new O-ring seal onto the A/C refrigerantcomponent.The O-ring seal must be fully seated.
Assemble the A/C components.
Refer to the appropriate repair procedure.
For compression style fittings use a back up wrench on thefitting (2) and tighten the fitting nut (1) tospecification.For banjo style fittings install the bolt retaining the banjotype fitting and tighten to specification.Special Tools
IllustrationTool Number / DescriptionJ-38185Hose Clamp PliersJ-41447R-134a A/C Tracer Dye - Box of 24J 41459A/C Oil InjectorJ-42220Universal 12V Leak Detection LampJ-43600ACR 2000 Air Conditioning Service CenterJ-43872Fluorescent Dye CleanerJ-43872Soapy Water SolutionJ-45037A/C Oil InjectorJ-45268A/ ...