Special Tools
EN 45059Angle Meter
For equivalent regional tools, refer toSpecial Tools
Note:Do not use any sealing material.
Install the cylinder head gasket to the block.Install the cylinder head. Ensure the number1-cylinder is at top dead center-(TDC). Thekey on the crankshaft should be on top in the 12-o'clockposition.Caution:Refer toFastener Caution.
Note:Always use NEW cylinder head bolts.
Install the cylinder head bolts.Tighten the bolts in sequence to30-Y(22-lb-ft).Tighten the bolts an additional155-degreesin sequence usingtheEN 45059meter.Install the front cylinder head bolts and tighten to30-Y(22-lb-ft).
Engine Block Disassemble Engine Block
Remove the engine block coolant drain plug.Remove the oil flow check valve.Remove the rear oil passage plugs-(3).Remove the 3 oil passage plugs on each side of theblock-(2).Remove the 2 water passage plugs on the top of theblock-(1).Remove the 2 front oil passage plugs.Remove the knock sensor-(1) an ...