Table 1: | Housing O-Ring, Vent Assembly, Drain and Fill Plug Removal |
Table 2: | Intermediate Drive Shaft Removal |
Table 3: | Rear Output Shaft Housing Removal |
Table 4: | Right Transfer Case, Input and Output Drive Shaft Removal |
Table 5: | Rear Output Shaft Housing Disassembly |
Table 6: | Intermediate Drive Shaft Disassembly |
1 | Transfer Case Input Shaft Face Seal – RPO MHC Only |
2 | Transfer Case O-ring Seal – RPO-MH4 Only |
3 | Transfer Case Vent Assembly Note:Remove the vent only if damaged or blocked. |
4 | Transfer Case Bracket-to-Transfer Case Bolts (Qty: 2) |
5 | Transfer Case Bracket |
6 | Transfer Case Heat Shield Bolts (Qty: 3) – Model Dependent |
7 | Transfer Case Heat Shield – Model Dependent |
8 | Transfer Case Drain Plug |
9 | Transfer Case Fill Plug |
1 | Front Wheel Drive Retainer |
2 | Front Wheel Drive Intermediate Shaft |
1 | Transfer Case Rear Output Shaft Housing Bolt (Qty: 6) |
2 | Transfer Case Rear Output Shaft Housing Note:Locate 2-screwdrivers or prybars to the flange area of the housing to ease removal. |
3 | Transfer Case Rear Output Shim |
4 | Transfer Case Rear Output Shaft Housing Seal O-ring Note:Discard the O-ring after removal. |
1 | Transfer Case Half Bolts (Qty: 12) |
2 | Transfer Case – Right |
3 | Transfer Case Seal-to-Transfer Case – Right |
4 | Transfer Case Input Shaft |
5 | Transfer Case Rear Output Drive Shaft |
6 | Transfer Case Half Locating Pins (Qty: 2) Note: Remove the pins only if damaged.Inspect the case for similar damage.Refer toTransfer Case Cleaning and Inspection. |
1 | Transfer Case Rear Output Drive Gear Nut Note:Use a 30-mm socket. Special Tools DT-08614-A Pinion Flange Holder and Remover For equivalent regional tools, refer toSpecial Tools |
2 | Transfer Case Rear Output Shaft Flange Special Tools DT-48146 Press Support For equivalent regional tools, refer toSpecial Tools |
3 | Transfer Case Rear Output Shaft Bearing Assembly Note:Use a press to remove the output shaft from the housing. |
4 | Transfer Case Rear Output Shaft Bearing Spacer |
5 | Transfer Case Rear Output Shaft |
6 | Transfer Case Rear Output Shaft Oil Slinger Note:Remove the slinger only if damaged. Refer toRear Output Drive Housing Cleaning and Inspection. |
7 | Transfer Case Rear Output Shaft Seal Note:Discard the seal after removal. |
1 | Half Shaft Retainer |
2 | O-Ring |
3 | Front Wheel Drive Intermediate Shaft Bearing Retainers (Qty: 2) |
4 | Front Wheel Drive Intermediate Shaft Bearing Assembly Note:Use a press, with the Rear Pinion and Axle Bearing Remover flat side up, in order to remove the bearing assembly. Special Tools J-22912-B Rear Pinion and Axle Bearing Remover For equivalent regional tools, refer toSpecial Tools. |
Front Floor Console Transmission Shift Opening Trim Plate Replacement Automatic Transmission Unit
Front Floor Console Transmission Shift Opening Trim Plate ReplacementCalloutComponent NamePreliminary ProcedureRemove the left front floor lower console side finish cover.Refer toFront Floor Lower Console Side Finish Cover Replacement - Left Side.1Front Floor Console Transmission Shift Opening TrimP ...